INTEGRATED STEEL BILLET MANUFACTURING

Precision Steel Manufacturing Engineered in India

Delivering continuous high-grade steel billet production and structural steel solutions.

Established 2026 24/7 Operations Peenya Industrial Area, Bengaluru
2026
Established Year
0MTPA
Steel Production Capacity
0+
Core Specialist Workforce
24/7
Plant Operations in India
About Us

A state-of-the-art plant built for continuous output

Al Aayan Steel Co. Ind LLC operates a modern induction-melt and continuous-casting facility in the 3rd Phase of Peenya Industrial Area, Bengaluru — one of India’s largest industrial belts. Commissioned in 2026, the plant runs on a round-the-clock three-shift cycle to sustain a rated capacity of 100,000 MTPA of high-grade steel billets.

Every heat is spectro-tested before casting, and every billet is traceable from scrap charge to yard dispatch. A compact core team of specialist metallurgists and plant engineers keeps quality tight and lead times short for rolling mills, fabricators and infrastructure contractors across South India.

  • Spectro-verified chemistry on every heat
  • Continuous casting for internal soundness
  • Hot direct rolling to cut reheat energy
  • Batch traceability from yard to dispatch gate
TALK TO OUR PLANT TEAM
Heavy industrial plant with process towers and stacks under an overcast sky
100,000MTPA
Rated Capacity
Manufacturing Process

Scrap to billet in four controlled stages

Ferrous scrap piles being sorted by material handlers at a scrap yard
01

Scrap Preparation & Inspection

Incoming ferrous scrap is graded, radiation-screened, de-contaminated and sized into charge baskets against a fixed heat recipe.

Molten steel tapped from a furnace into a ladle
02

Refining & Electric Induction Melting

Charge is melted in medium-frequency induction furnaces, slag-refined and spectro-corrected to the target C-Si-Mn window.

Continuous casting machine running four glowing strands of steel
03

Continuous Billet Casting

Liquid steel is teemed through a tundish into water-cooled moulds, cast as a continuous strand and cut to 3–6 m billet lengths.

Glowing hot steel bar running through a rolling mill stand
04

Hot Direct Rolling & Yard Storage

Hot billets move directly to the rolling line or to a bar-coded storage yard, batch-tagged and staged for dispatch.

Inside The Plant

Infrastructure that keeps the line running

Dedicated power, instrumented process control and an in-house dispatch fleet — the support systems behind uninterrupted 24/7 production.

High-voltage transformer and switchgear at an electrical substation
Captive Power
Dedicated HT Substation
Industrial electrical control panel with breakers and relays
Process Control
Instrumented Furnace Panels
Aerial view of articulated trucks parked in a logistics yard
Dispatch
Round-the-Clock Fleet
Container ships being loaded by gantry cranes at a port terminal
Logistics
Port-Linked Movement
Our Products

Steel built for the mills that build India

A focused product line of continuously cast billets and structural sections, produced to consistent chemistry and dispatched from Bengaluru around the clock.

Steel Billets

Continuously cast square billets in 100, 125 and 130 mm cross sections, cut to 3–6 metre lengths for re-rolling.

100×100 125×125 130×130

Structural Sections

Hot-rolled angles, channels and flats produced from our own billet stock for fabricators and infrastructure projects.

Angles Channels Flats

Custom Heats

Chemistry tuned to your grade requirement within our declared maximum limits, with heat-wise test certificates.

Spectro Report Heat Traceable
Technical Data

Product & Technical Specifications

Standard dimensional data and maximum chemical composition limits for billets cast at our Peenya facility.

Billet Dimensions

CONTINUOUSLY CAST · SQUARE SECTION
Cross Section Weight / Meter Standard Lengths
100 mm × 100 mm 78 kg/m 3 – 6 meters
125 mm × 125 mm 122 kg/m 3 – 6 meters
130 mm × 130 mm 132 kg/m 3 – 6 meters

Non-standard lengths and sections can be cast against confirmed order volumes.

Get In Touch

Request a quotation

Share your section, tonnage and delivery window — our plant team responds to RFQs the same working day.

Plant & Head Office

  • Address
    Plot No. 42, 3rd Phase,
    Peenya Industrial Area,
    Bengaluru, Karnataka 560058, India
  • Plant Hours
    24/7 Operations
    Three-shift continuous production
Established 2026. Rated capacity 100,000 MTPA of continuously cast steel billets.

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Typical RFQ response time: same working day.